The production end product upgrades to make the town ran out of intelligence transformation acceleration

As the demographic dividends have subsided, the production revolutions of “Machine Generation,” “Intelligent Manufacturing,” and “Industry 4.0” have been surging. As a frontier in China's manufacturing, the Zhizhi Army of Ronggui, Shunde District, Foshan City, Guangdong Province, is finding a way to transform and upgrade traditional manufacturing industries. Breakthrough, through the upgrading of technology, so that production efficiency, product quality, logistics turnover and other significant increase. Rong Guizhi builds up its army and seeks to upgrade the breakthrough. Machine innovation has emerged in the smart factory. At the same time, under the background of structural reforms on the supply side, Galanz, Hisense Kelon, Wanhe and other companies have been actively responding to the trend of consumer upgrading. Large product structure adjustments and innovations, to achieve a product leap ahead of the market to seize the leap. From smart manufacturing to supply-side innovation, and grasping both production and product forces at the same time, Rong Guizheng is moving from manufacturing to Zhizhi to achieve an accelerated transition of the industrial chain. Leading enterprises set off a revolution in the emergence of intelligent factories. With the reduction of demographic dividends, in recent years, the home appliance industry has struggled to make lean manufacturing, seeking to improve quality and efficiency. Nowadays, Rong Gui, China’s home appliance manufacturing center, is in the process of automation and intelligentization of “machine generation”.
Entering Wanhe Electric's production workshop in Ronggui Gaoli, we cannot see that there are too many workers busy on the production line. Instead, we have replaced six single-arm robots, one optical identification feeder and four high-precision presses. Wan He, the chairman of Wanhe Electric, introduced that the workshop’s original annual output was 1.6 million units. After investing 2.68 million yuan in the introduction of smart devices, not only did the capacity exceed 3 million units, but it also saved the cost of 300,000 yuan per year. . Following the introduction of international first-class automated production lines in major appliances such as washing machines and dishwashers in the previous two years, Ronggui, another household electrical appliance manufacturer in Ronggui, once again started the pioneering world and jointly developed the world's first fully automated assembly line for microwave ovens with Italian QS. According to the person in charge of Galanz microwave oven manufacturing company, the production cycle of this automatic assembly line can reach 12 seconds/set, and the daily output is about 5000 sets. The production efficiency is increased by 38.89% compared to the traditional production line, and the product pass-through rate is over 99%. Workers can be reduced from the original 52 to 25. In fact, to achieve true smart manufacturing, automation upgrades and machine generation are only the first steps. To this end, on the basis of the investment in existing equipment, Wanhe has also simultaneously deployed the "cloud manufacturing" strategy. Investment over 70 million yuan for smart equipment upgrades. The company's production base is the first batch of companies that have passed the "integration of two industries" (ie, integration of information technology and industrialization) of the Ministry of Industry and Information Technology. Wanhe also began to "intelligence" from the source factory. In May last year, Wanhe cooperated with Bosch, Germany's thermal technology leader. The two companies plan to jointly establish a joint venture company. The two parties will integrate technologies in the hot water sector to jointly develop the thermal market. The production lines of many of Bosch's Chinese factories will be relocated to Wanhe's production centers, including domestic electric water heaters, heat pump water heaters and solar collectors. In the past year, Galanz took over the world’s largest industrial robot company and one of the world’s four largest robot giants—Fanaco Japan. Both parties jointly promoted the penetration of industrial robots and related automation and integrated technologies in the white household appliances industry such as microwave ovens and electric steam cookers. application. FANUC will provide Galanz full white power with integrated automation and flexible solutions for parts manufacturing, complete machine assembly and intelligent manufacturing of the entire industrial chain, and will continue to cooperate with the development of targeted leading technologies to lead the entire white goods industry in smart manufacturing. . Previously, Galanz and FANUC have signed a series of cooperation agreements in the field of electrical accessories precision machining equipment and microwave oven cavity automatic welding. "To achieve the ultimate goal of intelligent manufacturing, companies must go up the steps and improve the level, not just a simple transformation of the production line, but should be a leap-forward progress in the industrial chain." Liang Zhaoxian, president of Galanz Group, said. The supply-side innovation stormed the tide of consumer upgrades. While the production sector was revitalizing, the manufacturing corps of Ronggui also accelerated the pace of product innovation and boosted the mid-to-high-end supply capability to achieve a leap from product leadership to market leadership. . Galanz, which ranks among the world's “microwave oven kings” in sales, has in recent years opened up a rich product line including air conditioners, refrigerators, dishwashers, washing machines, and clothes dryers through technological innovation, and has contributed to the development of smart home appliances. Less attention. For example, the Internet ecological intelligent air-cooled refrigerators, intelligent art cabinet-type inverter air conditioners, dishwashers customized to international standards, and large-capacity intelligent drum washing machines. During last year's “Double 11” “Buy, Buy, Buy” shopping spree, Galanz Industrial Internet brand (fans dubbed “UU”) upgraded its smart lightwave microwave ovens urgently, segmented thawing, humidity sensing, APP remote control, etc. The new feature has made this microwave oven a top seller on the market. In response to industry technology trends, Rongsheng refrigerators continue to make efforts in large-volume, variable frequency, and smart refrigerators. In 2016, the company developed a high-end new product such as a cross-to-door refrigerator with an intelligent control system, and applied ion-moisturizing and sterilization technology. In addition to the original 17 models, the inverter refrigerators listed 14 models of inverter refrigerators last year, bringing the total to 28 models. "In the future, high-end, high-capacity, and intelligent refrigerators are the mainstream of consumption. This process is challenging. We will actively embrace the wave of intelligence," said Jia Shaoqian, Vice President of Hisense Kelon and general manager of Hisense Refrigerator Company. Wanhe Electric has launched the industry's first butler-grade “zero-cold-water” gas water heater L7, “wooden cooker hood” J08C, and one-click chef stove S2-L02Z and “healthy bath”. "Electric water heater EY71 and many other solutions to consumer experience pain points of new products. “The structural reform on the supply side is about changes in consumer demand and innovation and change in products, technology, and even marketing methods.” According to Ye Yuanxuan, Ronggui’s home appliance companies are extending to the high end of the manufacturing supply chain and value chain. ■ Focus on the five pillar industries to improve the quality and efficiency of the obvious good to leave the actual data to talk about the industry will inevitably be a little vague. The data show that it is expected that the total industrial output value above designated size will reach 156 billion yuan, an increase of 5.8% year-on-year; the turnover of accommodation and catering industry above the designated size will reach 32 billion yuan, an increase of 10% over the same period of last year; the total investment in fixed assets will be 8.2 billion yuan, a year-on-year increase of 15.5. %; From January to November, industrial and commercial tax revenue was 5.619 billion yuan. According to the field survey conducted by the Economic and Technology Promotion Bureau of Ronggui Sub-district and statistical data, the household electrical appliance industry has undergone differentiation and development in the five pillar manufacturing industries in Ronggui. Affected by the adjustment of production capacity of the home appliance industry, most home appliance companies still develop steadily and grow slightly. The machinery and equipment industry was affected by the downstream production and manufacturing industries. However, driven by the intelligent manufacturing wave of “Industry 4.0” and “Machine Generation”, some of the traditional large enterprises in Ronggui also began to get involved in robotic automation integration solutions, together with the original Sanhe Automation, O'Keedson, and Ace, and other small and medium-sized enterprises, Ronggui's smart equipment industry has already begun to see the scale. While the traditional chemical coating industry achieved steady growth, China Resources Coating, Keshun Waterproof, and Hualong Coating all achieved year-on-year growth. The medical and health care industry and the information and electronics industry basically maintained the same level of the same period of last year. The good news is that the demand for daily necessities, such as textiles and clothing, continues to grow at a good level.

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