Recently, the "High-end Forum on Robotics and Intelligent Manufacturing" was held at Hefei University of Technology. Robot experts and manufacturing elites from all over the country gathered to discuss how robots and intelligent manufacturing can be integrated to help build a robotic industry cluster in Hefei. Robotics and industrial innovation span.
Three decades of accumulation, from small to large
Intelligent manufacturing extends the concept of manufacturing automation to more flexible, intelligent and highly integrated. The robot is the representative of high-end intelligent equipment, and is called "the pearl of the top of the manufacturing crown."
The replacement of artificial production by robots is an important development trend of the future manufacturing industry. It is the basis for realizing intelligent manufacturing and the guarantee for industrial automation, digitization and intelligence in the future. “Why does smart manufacturing require robots?†Li Shaofei, manager of KUKA Robotics (Shanghai) Co., Ltd. said in a speech at the conference: “Many working environments are unfriendly, such as dangerous goods manufacturing, chemical industry, military industry, etc., the aging of the population brings labor shortages. The cost of manual training is too high, and the robot has been pushed to the forefront of smart manufacturing." Therefore, industrial robots will become intelligent manufacturing around the needs of automotive, machinery, electronics, dangerous goods manufacturing, defense and military, chemical, light industry and other applications. Representative of intelligent equipment.
On December 18, 1987, China successfully developed the first fully domesticized robot, the No. 1 robot of Yegang. At the time, the researchers of the Beijing Iron and Steel Institute, after four years of hard work, achieved a number of key core technological breakthroughs and filled the technical gap in China's industrial robot control system. After nearly 30 years of development, China's robot industry has grown from scratch, from small to large, has formed an industrial cluster engaged in robot R & D design, manufacturing, engineering applications and parts and components. According to public data, in 2014, China won the world's number one industrial robot market, and the sales of robots in China increased by 56% to 57,000 units. Although China's robotics technology and industry have grown from "runners" to "parallelists", there are still significant gaps compared with developed countries.
Today, in the process of transformation and upgrading of traditional manufacturing, the robot industry is expected to be high. The 2015 World Robotics Congress was held in Beijing. President Xi Jinping said in his congratulatory letter that China has incorporated robotics and intelligent manufacturing into the priority areas of national science and technology innovation. In recent years, policies, funding, and many resources are rapidly shifting toward robotics and smart manufacturing.
The pain point in the new era, how to be big to strong
"From the big robot country to the robot power country, focusing on the development of core components is the key." Li Wanlong, the representative of the Chongqing Gumei High-Tech Yangtze Research Institute, introduced that the controller is the brain of the robot and is mainly used to issue and transmit motion commands. Modern manufacturing has high requirements for the openness of industrial robot controllers, requiring them to be ported between different platforms and able to interact with other application systems. Based on years of experience in motion control, Solid Technology focuses on providing a core control technology platform. Open universal robot controller is one of the important research and development achievements.
"The low conversion rate of technological achievements is the 'pain point' of the current development of smart manufacturing in China." Ding Yudong, president of Shanghai Demeike Automotive Equipment Co., Ltd., introduced at the meeting that the gap between China and robots in terms of technical research is not so great. The key is that the combination of “production, study and research†is not tight. On the one hand, the scientific and technological achievements in scientific research units are “hidden in the deepâ€; on the other hand, enterprises lack the core technology “to be fedâ€. The unsuccessful transformation of results has led to the failure of scientific and technological achievements to be transformed into productive forces, and it is difficult for enterprises to climb the ladder. "Taking the wisdom of the people, there is nothing to do." Li Kaewe, manager of the KUKA robot, believes that China's robotics and industry need to develop by "smart". He also uses the KUKA robot as an example to analyze the development of German robots.
Experts at the meeting analyzed that there are still some problems in the domestic intelligent manufacturing industry. The performance is: the new application development is not mature, resulting in the robot idle; the integrator is not professional, the robot use function is not perfect; professional debugging and maintenance personnel Shortages, minor problems cannot be solved in time; lack of necessary daily maintenance, shortened robot life, etc.
In response to these problems, experts have given suggestions for countermeasures, such as introducing excellent integrators, focusing on training and integration, accelerating the promotion of advanced technologies in the industry; prioritizing simple and feasible projects, gradually improving the quality of use, and cultivating talents; establishing training mechanisms, Assist terminal users and train a group of professional robot equipment maintenance personnel.
Robots, marching into the core of the industry
In October 2013, the National Development and Reform Commission approved the pilot implementation plan for the strategic agglomeration development of strategic emerging industries in our province, and supported the province to build a pilot project for the agglomeration of the robot industry. In the past three years, the province has actively implemented the supporting funds for the development of the “Hua Mahe†industrial robot industry cluster demonstration zone, focusing on supporting the construction of service platforms for industrial robot technology research and development, industrialization, demonstration and application, product testing, and industry technical training. Today, the development of Anhui robots is remarkable. In 2015, the province's industrial robots produced more than 2,200 units, ranking the top in the country. As a major town in the province's robot industry, Hefei has established a strategic alliance for technological innovation in the robot industry, and currently has 35 member companies. During the "Thirteenth Five-Year Plan" period, the alliance enterprises will jointly create a "golden period" for the development of the robot industry in Hefei.
The "High-end Forum on Robotics and Intelligent Manufacturing" will provide decision-making reference for Hefei to develop the development plan of the robot industry and promote the transformation and upgrading of the manufacturing industry. The Intelligent Institute of Hefei University of Technology, one of the organizers of the forum, signed a contract with KUKA Industries (China) on November 10, 2015 to build a “Smart Institute-KUKA Research Centerâ€, and a cooperation between industry, academia and research in the field of robot research and development. Big step. Prior to this, on July 10, 2015, the Harbin Institute of Technology robot project also settled in the Economic Development Zone of Hefei. The relevant person in charge of the Hefei Institute of Material Science of the Chinese Academy of Sciences also said that it is gradually shifting from technology research and development to robot manufacturing, and the use of robots has expanded from aerospace military to civilian use.
The person in charge of the Gongyi University Intelligent Institute said that Hefei has the strength to become an intelligent manufacturing industry cultivation base and a national manufacturing innovation center with important influence in China. During the "Thirteenth Five-Year Plan" period, the institute will build a robotic technology research and development and product inspection and testing base, carry out basic research on robots and research and development of key components, promote the standardization of the robot industry, and strive to develop key components, industry standards, and robot controllers. A breakthrough in training has become an important force driving the development of the Hefei robot industry.
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